Sheet Metal Bend Relief Size

This option is straight forward.

Sheet metal bend relief size.

Bend relief is provided at the end of bending edge in sheet metal design to avoid any crack tearing in the corner. Synchronous sheet metal is pretty cool even cooler than just normal synchronous modeling if you ll excuse that word. Type smreliefcreate in the command bar. For a 3 width ratio when the part is 1 mm in thickness the width of the slot will be 3 mm.

Extrude hole size position guidelines creating an extruded hole using a punching process requires extreme pressure force. If it is ok for the metal to rip the minimum bend relief is zero. In general a minimum bend relief is equal to the material thickness plus the inside bend radius. Assume the thickness is 1 mm a ratio to thickness equals to 4 will create a 4 mm per side square relief fig 5 for the obround relief the ratio to thickness options works in a similar manner.

When considering sheet metal thickness a single sheet with punches holes is a good rule of thumb. Select an item see the note below. Not every bend requires a bend relief. Select a hard edge bend face flange face or 3d solid entire model.

You should also incorporate the use of bend relief cuts with a thickness of at least the thickness of the material with strong preference for bend relief cuts of a thickness equal to material thickness plus 1 64 inches. When is a bend relief required. For example if you were bending a piece of sheet metal perfectly in half with no cutouts you could create the bend accurately without including a bend relief. The bigger the bend relief the easier it is to align over the end of the tooling.

Use this document to choose values that are both manufacturable and meet your needs. One benefit of a bend relief is that it makes the part easier to produce. Bend radii minimum bend sizes it is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii. To eliminate this a bend relief is added so the edge of the sheet metal is perpendicular to the bend.

At minimum the size of the bend relief should equal the material thickness plus the inside bend radius. Choose create relief in the sheet metal menu. Enter relief size by bend radius ratio or force bend reliefs auto auto. For example if you make a partial flange as above using all the defaults the software makes relief cuts at the end of the bends as shown to the right.

Generally capabilities of of 0 9mm 20mm in thickness are able to be manufactured from sheet 3mm or plate 3mm but this tolerance depends mainly on the part.